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Improving Produce Safety by Stabilizing Chlorine in Washing Solutions with High Organic Loads

Investigators
Nou , Xiangwu; Shelton, Daniel; Luo, Yaguang
Institutions
USDA - Agricultural Research Service
Start date
2009
End date
2011
Objective
Chlorine solutions are widely used in the fresh and fresh-cut produce industry to reduce microbial populations and prevent pathogen survival and transference during water re-use and re-circulation. However, the copious amount of organic material released from the cut edges of vegetables, and the presence of field soil and debris creates a high demand for free chlorine, reducing the sanitizing potential of wash water just when it is needed most.

Balancing the need for sufficient levels of free chlorine for effective sanitizing with the need to limit formation of hazardous chlorine off-gas during the commercial fresh-cut produce wash operations is a technical challenge. Industry scientists have pioneered development of a novel food-safe (GRAS) chemical product, F86-128, that they found stabilizes chlorine as hypochlorous acid in the presence of high organic loads, thus minimizing the loss of chlorine efficacy in produce wash tanks and flumes.

The promising industry research results on F86-128 and hypochlorous acid need to be verified and the effective operational range under various conditions need to be tested by impartial third-party researchers before such products can be introduced to the fresh produce processing industry.

This proposal describes several types of studies to be conducted by a USDA-ARS research team to address queries posed by industry, specifically: 1) Evaluate the effect of compound F86-128 on the stability of hypochlorous acid in the presence of high organic load, and determine the influence of organic load, pH, chlorine, and temperature on the effectiveness of F86-128 stabilization of hypochlorous acid; 2) Determine the effect of F86-128 on the pathogen inactivation potential of chlorinated wash water for leafy greens; 3) Determine the effect of F86-128 on the pathogen inactivation potential of chlorinated wash water for other fresh produce including herbs, tomatoes, and cantaloupes; 4) Evaluate the effect of F86-128 on product quality and shelf life, and measure residual levels on finished products.

Key features of this proposal include inoculation protocols that simulate realistic field contamination with E. coli O157:H7, Salmonella, and Listeria, use of a pilot-scale fresh-cut facility to simulate commercial wash processes and efficacy evaluated on herbs, tomatoes, and cantaloupes and with biofilms, as well as close consideration of industry concerns and operational limitations.

These features will aid development of procedures that are amenable to industrial use, and support rapid, economical adoption of effective sanitization improvements by commercial processors.

Funding Source
Center for Produce Safety
Project number
2009-74
Categories
Bacterial Pathogens
Commodities
Produce